Hafez A. , Liu, Q., Finkbeiner, T. , Moellendick, T. E., & Santamarina, J. C (2022). Rapid bentonite-cement-oil hydration: Implications to fluid loss control. Journal of Petroleum Science and Engineering, 2015
Abstract
Conventional particulate additives fail to control drilling fluid losses into large-aperture fractures. The separate
injections of a bentonite-cement-oil suspension and water can cause rapid hydration, swelling and hardening to
effectively plug fractures. This experimental study investigates underlying processes and implications in view of
optimal fluid flow control in fractures. Results identify several concurrent hydro-chemo-mechanical coupled
processes: capillarity-driven water invasion; cement hydration and the release of Ca2+ and OH− ions; bentonite
contractive aggregation and increased hydrophilicity; enlarged inter-aggregate pores that facilitate fluid flow; oil
pressurization leading to the formation of oil-filled opening mode discontinuities that facilitate oil escape towards free draining boundaries, and calcium silicate hydrate formation and growth resulting in hardening. The
hydration of bentonite-cement-oil suspensions proceeds several times faster than in bentonite-oil suspensions.
The optimal mixture should balance competing requirements between flowability, water invasion speed,
swelling pressure and plug strength.